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ByCut Star The smart fiber laser cutting machine

ByCut Star 4020 two doors title

Fast & intelligent The new ByCut Star fiber laser cutting machine

BySmart Fiber different material

High cutting speed, an intelligent cutting process, and a new design – this is how the ByCut Star presents itself. The fiber laser cutting machine provides even better quality with an optimized cutting process and cuts the following materials precisely and reliably:

  • Steel
  • Aluminum
  • Stainless steel
  • Brass 
  • Copper

30 kW of laser power Shift into a higher gear now

Our fiber laser cutting machine provides up to 30 kilowatts of laser power. You can cut mild steel with sheet thicknesses between 6 mm and 15 mm twice as fast as cutting with 15 kW and MixGas. From 20 mm, the speed more than doubles. Shorter piercing times for sheet thicknesses from 15 mm additionally accelerate the process. 

ByCut Star 30kW

Smart functions Power is nothing without intelligence

Give your cutting process additional drive with smart functions such as: 

  • Intelligent Cutting Process (ICP): This is a new function in which a coaxial camera films through the nozzle of the fiber laser cutting machine. Thus, it gives you direct insights into the cutting process.
  • Parameter Wizard: This option determines the perfect parameters for steel from 4 to 15 mm with N2 and MixGas within a few minutes.

This way you optimize your entire cutting process. You save valuable time and additionally accelerate your production.   

ICP Intelligent Cutting Process Thumbnail

It couldn't be simpler Work is a breeze with our fiber laser cutting machine

Operating the BySoft Cell Control Cut software using the 21.5-inch touch screen is as easy as using your smartphone. Even operators with little experience immediately get the hang of the software. 

Man controls fiber laser machine on a touch screen

Fast & intelligent The new ByCut Star fiber laser cutting machine

High cutting speed, an intelligent cutting process, and a new design – this is how the ByCut Star presents itself. The fiber laser cutting machine provides even better quality with an optimized cutting process and cuts the following materials precisely and reliably:

  • Steel
  • Aluminum
  • Stainless steel
  • Brass 
  • Copper

30 kW of laser power Shift into a higher gear now

Our fiber laser cutting machine provides up to 30 kilowatts of laser power. You can cut mild steel with sheet thicknesses between 6 mm and 15 mm twice as fast as cutting with 15 kW and MixGas. From 20 mm, the speed more than doubles. Shorter piercing times for sheet thicknesses from 15 mm additionally accelerate the process. 

Smart functions Power is nothing without intelligence

Give your cutting process additional drive with smart functions such as: 

  • Intelligent Cutting Process (ICP): This is a new function in which a coaxial camera films through the nozzle of the fiber laser cutting machine. Thus, it gives you direct insights into the cutting process.
  • Parameter Wizard: This option determines the perfect parameters for steel from 4 to 15 mm with N2 and MixGas within a few minutes.

This way you optimize your entire cutting process. You save valuable time and additionally accelerate your production.   

It couldn't be simpler Work is a breeze with our fiber laser cutting machine

Operating the BySoft Cell Control Cut software using the 21.5-inch touch screen is as easy as using your smartphone. Even operators with little experience immediately get the hang of the software. 

BySmart Fiber different material
ByCut Star 30kW
ICP Intelligent Cutting Process Thumbnail
Man controls fiber laser machine on a touch screen

Accelerate your production with our ByCut Star fiber laser cutting machine.

Technical specifications

Technical specifications All information and data on the ByCut Star

ByCut Star4020
Nominal sheet size160 x 80 in
Maximum simultaneous positioning speed6680 in/min
Maximum workpiece weight4189 lbs
BySoft Cell Control Cut operation and manual control unit
Functions

Features & options Your ByCut Star adapts to your process

  • Productivity & Efficiency
  • Quality
  • Flexibility
  • Simplicity
  • Future Fit
  • Peace of Mind
  • Business Success

High Laser Power

A high laser power increases productivity, improves cutting quality, and allows even thicker sheet metal to be machined economically. An essential component for high-power cutting is the right cutting head.

Intelligent Cutting Process

Increase your productivity: The cutting process is stable thanks to comprehensive process monitoring.

Cutting Head / Protective Glass

Precision & speed – using the Bystronic cutting head, you can machine thin and thick materials with the highest quality. The integrated changing system also allows fast maintenance of the protective glass. 

MixGas

With a mixture of nitrogen and oxygen, we combine the benefits of each cutting method. Excellent cutting quality, as with pure oxygen, combined with the high cutting speeds of pure nitrogen.

Parameter Wizard

Use the Parameter Wizard to determine the optimum cutting parameters in a matter of minutes and achieve a lower cost per unit.

NCT & KerfScan

The Nozzle Control Tool (NCT) makes it possible to center nozzles quickly and reliably, as well as monitor the nozzle state. KerfScan checks the cutting process when flame cutting steel, detects problems, and solves them. This ensures a stable process without operator interaction.

BeamShaper

The manual or automatic BeamShaper in the cutting head helps when the material quality is poor. Improves cutting quality and increases process stability when cutting medium and thick mild steel.

ByPos Fiber 

ByPos Fiber automatically sets the focus position according to the material and its thickness. The focus position is optimally matched to the process. 

Spot Control

Depending on the sheet thickness and the material, Spot Control automatically adapts the focal point to it. 

Detection Eye

More precision: Using a camera system on the cutting bridge, Detection Eye recognizes the exact position of the inserted sheet metal in a matter of seconds and supports the operator during the preparation for cutting.

Automatic Nozzle Changer

High process reliability and low preparation time – in just 15 seconds, the fiber laser changes nozzles based on the cutting plan. Less effort for more productivity. 

HMI / Cutting Plan Editor

Copy, delete, rotate, move, and add – the editor makes it possible to adapt the existing cutting plan in just a few steps. 

Machine Size

The right size for every material and application – you can get our machines in various sizes. 

HMI / Cutting Plan Editor

As easy to operate as a smartphone. The intuitive HMI makes it easier to operate the machine, thereby increasing productivity

Automatic Nozzle Changer

High process reliability and low preparation time – in just 15 seconds, the fiber laser changes nozzles based on the cutting plan. Less effort for more productivity.

Detection Eye

More precision: Using a camera system on the cutting bridge, Detection Eye recognizes the exact position of the inserted sheet metal in a matter of seconds and supports the operator during the preparation for cutting.

Parameter Wizard

Use the Parameter Wizard to determine the optimum cutting parameters in a matter of minutes and achieve a lower cost per unit.

HMI / Cutting Plan Editor

The editor makes it possible to adapt the existing cutting plan in just a few steps. 

Preparation for N2-Generator

Stay independent of gas suppliers – for a consistent gas supply and cutting quality.

Tilt Prevention

The software function prevents collisions with tipped parts and supports the automatic sorting process. The cutting plan is optimized to prevent tipping of cut parts. 

Cut Control Fiber

The integrated sensor in the Cut Control Fiber makes it possible to interrupt the cutting process in case of cutting problems. Other functions make it possible to handle the material to be cut and the machine responsibly. These include process monitoring during cutting with nitrogen, monitoring the piercing process, or recognizing the exact position of the sheet edges.

Intelligent Cutting Process

Increase your productivity: The cutting process is stable thanks to comprehensive process monitoring.

NCT & KerfScan

The Nozzle Control Tool (NCT) makes it possible to center nozzles quickly and reliably. KerfScan checks the cutting process for steel, detects problems, and solves them. This ensures a stable process without operator interaction.

MixGas

With a mixture of nitrogen and oxygen, we combine the benefits of each cutting method. Example: You improve cutting quality when cutting thicker steel.

HP Shop Air

With this function, you achieve a lower cost per part and cut sheet thicknesses of 3 mm to 40 mm with compressed air.

Preparation for N2-Generator

Stay independent of gas suppliers – for a consistent gas supply and cutting quality.

Productivity & Efficiency

High Laser Power

A high laser power increases productivity, improves cutting quality, and allows even thicker sheet metal to be machined economically. An essential component for high-power cutting is the right cutting head.

Intelligent Cutting Process

Increase your productivity: The cutting process is stable thanks to comprehensive process monitoring.

Cutting Head / Protective Glass

Precision & speed – using the Bystronic cutting head, you can machine thin and thick materials with the highest quality. The integrated changing system also allows fast maintenance of the protective glass. 

MixGas

With a mixture of nitrogen and oxygen, we combine the benefits of each cutting method. Excellent cutting quality, as with pure oxygen, combined with the high cutting speeds of pure nitrogen.

Quality

Parameter Wizard

Use the Parameter Wizard to determine the optimum cutting parameters in a matter of minutes and achieve a lower cost per unit.

NCT & KerfScan

The Nozzle Control Tool (NCT) makes it possible to center nozzles quickly and reliably, as well as monitor the nozzle state. KerfScan checks the cutting process when flame cutting steel, detects problems, and solves them. This ensures a stable process without operator interaction.

BeamShaper

The manual or automatic BeamShaper in the cutting head helps when the material quality is poor. Improves cutting quality and increases process stability when cutting medium and thick mild steel.

ByPos Fiber 

ByPos Fiber automatically sets the focus position according to the material and its thickness. The focus position is optimally matched to the process. 

Spot Control

Depending on the sheet thickness and the material, Spot Control automatically adapts the focal point to it. 

Flexibility

Detection Eye

More precision: Using a camera system on the cutting bridge, Detection Eye recognizes the exact position of the inserted sheet metal in a matter of seconds and supports the operator during the preparation for cutting.

Automatic Nozzle Changer

High process reliability and low preparation time – in just 15 seconds, the fiber laser changes nozzles based on the cutting plan. Less effort for more productivity. 

HMI / Cutting Plan Editor

Copy, delete, rotate, move, and add – the editor makes it possible to adapt the existing cutting plan in just a few steps. 

Machine Size

The right size for every material and application – you can get our machines in various sizes. 

Simplicity

HMI / Cutting Plan Editor

As easy to operate as a smartphone. The intuitive HMI makes it easier to operate the machine, thereby increasing productivity

Automatic Nozzle Changer

High process reliability and low preparation time – in just 15 seconds, the fiber laser changes nozzles based on the cutting plan. Less effort for more productivity.

Detection Eye

More precision: Using a camera system on the cutting bridge, Detection Eye recognizes the exact position of the inserted sheet metal in a matter of seconds and supports the operator during the preparation for cutting.

Parameter Wizard

Use the Parameter Wizard to determine the optimum cutting parameters in a matter of minutes and achieve a lower cost per unit.

Future Fit

HMI / Cutting Plan Editor

The editor makes it possible to adapt the existing cutting plan in just a few steps. 

Preparation for N2-Generator

Stay independent of gas suppliers – for a consistent gas supply and cutting quality.

Peace of Mind

Tilt Prevention

The software function prevents collisions with tipped parts and supports the automatic sorting process. The cutting plan is optimized to prevent tipping of cut parts. 

Cut Control Fiber

The integrated sensor in the Cut Control Fiber makes it possible to interrupt the cutting process in case of cutting problems. Other functions make it possible to handle the material to be cut and the machine responsibly. These include process monitoring during cutting with nitrogen, monitoring the piercing process, or recognizing the exact position of the sheet edges.

Intelligent Cutting Process

Increase your productivity: The cutting process is stable thanks to comprehensive process monitoring.

NCT & KerfScan

The Nozzle Control Tool (NCT) makes it possible to center nozzles quickly and reliably. KerfScan checks the cutting process for steel, detects problems, and solves them. This ensures a stable process without operator interaction.

Business Success

MixGas

With a mixture of nitrogen and oxygen, we combine the benefits of each cutting method. Example: You improve cutting quality when cutting thicker steel.

HP Shop Air

With this function, you achieve a lower cost per part and cut sheet thicknesses of 3 mm to 40 mm with compressed air.

Preparation for N2-Generator

Stay independent of gas suppliers – for a consistent gas supply and cutting quality.

Our fiber laser cutting machine experts are happy to support you.

Videos

Videos

ByCut Star Thumbnail

Highlights from the video

Video Preview Parameter Wizard

Fast configuration

With the Parameter Wizard option, determine the perfect parameters for steel from 4 to 15 mm – using N2 and MixGas. Your fiber laser cutting machine will have the perfect parameters within minutes.

ByCut Star 30kW

Broad spectrum

Be it mild steel, stainless steel, aluminum, or non-ferrous metal – the production spectrum is broad, and you can process sheet thicknesses of up to 50 mm (excluding non-ferrous metal).

ByTrans Extended & ByTower

High process reliability

Bystronic's automation solutions guarantee optimal utilization and maximum reliability in lightly-manned operations.

Man controls fiber laser machine on a touch screen

Easy operation

Operating the BySoft Cell Control Cut software using the 21.5-inch touch screen is as easy as using your smartphone.

Video tutorials

Automation

Advantage with automation The right solution for your fiber laser cutting machine

With the right automation from Bystronic, you increase the material flow of the ByCut Star. With the help of the loading and unloading systems, the laser cutting installation organizes the material flow fully or semi-automatically depending on the order. It also offers the option of processing small orders manually. 

Laser Automation
Byloader - Title

Byloader

The Byloader allows you to further simplify your laser cutting operations.
Learn more
Byloader - Title

Byloader

The Byloader allows you to further simplify your laser cutting operations.
ByTrans Extended - Title

ByTrans & ByTrans Extended

The ByTrans is the intelligent automation solution for loading and unloading Bystronic laser cutting systems.
Learn more
ByTrans Extended - Title

ByTrans & ByTrans Extended

The ByTrans is the intelligent automation solution for loading and unloading Bystronic laser cutting systems.
BySort - Title

BySort

The BySort takes your automated production one step further.
Learn more
BySort - Title

BySort

The BySort takes your automated production one step further.
ByTrans Modular - Title

ByTrans Modular

The ByTrans Modular is an advanced loading and unloading automation.
Learn more
ByTrans Modular - Title

ByTrans Modular

The ByTrans Modular is an advanced loading and unloading automation.
Service

Bystronic Service Customized to your needs and designed for smooth production

Service technician repairs cutting head of fiber laser machine

ByCare packages

Our trained service experts ensure efficient production processes and safety for your employees. Depending on the requirements, we offer packages with basic to all-around services.

Man with toolbox examines a fiber laser machine

360° Customer Advisor

We analyze your production and identify your strengths and weaknesses. Based on this information, you can optimize processes and decrease downtime.

Two men with a tablet discuss the optimal use of a fiber laser machine

Our services

We maintain and repair your fiber laser cutting machine. Optionally, you can obtain upgrades to retrofit your system or accessories to fine-tune your machines. Upon request, we can also perform a general overhaul.

Our service experts are always there for you – quickly and in person

Software

Software for your fiber laser cutting machine BySoft Cell Control Cut: Easy and intuitive

The BySoft Cell Control Cut software makes controlling your fiber laser cutting machine and its associated automation easier for you. Thanks to the 21.5-inch touch screen, it's as simple as using your smartphone. No need to fiddle around for the right settings anymore. Large icons, short navigation paths, and help functions make our software so unique. 

You are left with more time for the essentials.

Man controls fiber laser machine on a touch screen

Software for networked production BySoft Suite: for intelligent processes

The future of sheet processing lies in a smart production. Bystronic software digitalizes and connects your entire company in order to optimally control your process.

Learn more
Jeszcze bardziej cyfryzuje branżę obróbki blach i zapewnia uproszczenie, przejrzystość i wydajność: całkowicie nowy pakiet BySoft Suite.