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ByBend Star 40 & 80 Mobile bending machine: plug in and start bending

ByBend Star 40 & 80 mobile bending machine: Title image

Our mobile bending machines Always ready for action & up to 0.98 inch/second fast

High-precision CNC bending machine for efficient metal fabrication

With the two ByBend Star models 40 and 80 you can bend small and medium-sized parts more economically than ever before. You benefit from the mobile use of the bending machines to the convenient handling. The compact chassis enables bending speeds of up to 0.98 inch/ per second.

6 m2 space needed The solution for your space problems

Bystronic has done pioneering work with the ByBend Star 40 and 80. They are the first bending machines for mobile use. They are quickly ready for operation in the tightest of spaces and ensure the highest bending quality at all times. With less than 6 square meters of space needed, they are almost as compact and flexible as a Swiss army knife.

ByBend Star 40 & 80 bending machine: The bending talent

Bending machines for flexible use Ready for use in 5 minutes

The ByBend Star 40 and 80 can be moved effortlessly and are operational in less than 5 minutes. In keeping with the "Plug and Bend" principle – simply plug it in and start bending. 

Bending machine tool storage drawers

Highest quality in the smallest space Rely on strong performance with our bending machines

Use every last corner. Our smallest machines bend within the smallest space just as reliably as their bigger counterparts:

  • Pressing force of up to 80 tons
  • Bending length of 1.5 meters 
  • Drawers provide additional storage space for tools and equipment
Reliable bending machine manufacturer for industrial applications

Our mobile bending machines Always ready for action & up to 0.98 inch/second fast

With the two ByBend Star models 40 and 80 you can bend small and medium-sized parts more economically than ever before. You benefit from the mobile use of the bending machines to the convenient handling. The compact chassis enables bending speeds of up to 0.98 inch/ per second.

6 m2 space needed The solution for your space problems

Bystronic has done pioneering work with the ByBend Star 40 and 80. They are the first bending machines for mobile use. They are quickly ready for operation in the tightest of spaces and ensure the highest bending quality at all times. With less than 6 square meters of space needed, they are almost as compact and flexible as a Swiss army knife.

Bending machines for flexible use Ready for use in 5 minutes

The ByBend Star 40 and 80 can be moved effortlessly and are operational in less than 5 minutes. In keeping with the "Plug and Bend" principle – simply plug it in and start bending. 

Highest quality in the smallest space Rely on strong performance with our bending machines

Use every last corner. Our smallest machines bend within the smallest space just as reliably as their bigger counterparts:

  • Pressing force of up to 80 tons
  • Bending length of 1.5 meters 
  • Drawers provide additional storage space for tools and equipment
High-precision CNC bending machine for efficient metal fabrication
ByBend Star 40 & 80 bending machine: The bending talent
Bending machine tool storage drawers
Reliable bending machine manufacturer for industrial applications

Do you still have questions about our bending machines? We are happy to advise you. 

Technical specifications

Technical specifications All information on the ByBend Star 40 and 80

 ByBend Star 40ByBend Star 80
Tonnage44 US tons88 US tons
Bending length3.4 ft5.0 ft
Open height20.28 in20.28 in
Standard stroke7.9 in7.9 in
Max. high speed9.84 in/s9.84 in/s
Max. working speed0.98 in/s0.98 in/s
BySoft Cell Control Bend
Press brake tooling

Press brake tooling for bending machines

Thanks to original tools, you use the full potential of your bending machines. Bystronic bending tools (in various clamping types) are flexible and versatile. Cover all your applications:

  • Air bending
  • Embossing
  • 3-point bending

We are happy to advise you on the design of individualized solutions for your products.

To the press brake tools
CNC bending machines precisely bending metal sheets

Do you need support choosing the right product? Our specialists are happy to help you.

Features

Features & options

  • Productivity & Efficiency
  • Quality
  • Flexibility
  • Simplicity
  • Future Fit
  • Peace of Mind
  • Business Success

Speed Options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition. 

RFA clamping (Fast clamping System)

With the selection of hydraulic clamping systems, set-up time is reduced. Automatic tool alignment enables optimal and fast work. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, we direct you through the entire bending process. 

Fast Bend +

For the best comfort and greater efficiency – with Fast Bend + we increase safety during work with our bending machines. 

Dynamic crowning

The dynamic crowning system distinguishes itself with increased speed and short cycle times for the Xpert Pro. 

LAMS

Outstanding bending accuracy – the optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, you receive all the information about the entire bending process.

Automation ready Modular Tool Changer

Parking, moving, adding, removing, and integrated table cleaning enable more efficient work – even during unmanned operation. 

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts. 

Multi axes back gauge

For more flexibility, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product. 

Dynamic Sheet Supports

Simple guidance of thin-gage material during the bending process – synchronized control between the bending aid and bending process. 

Detachable Bending line laser

For all applications where the backgauge system is not suitable.

ByVision Bending

The user interface is simple and intuitive in its operation. 

Optical Bend Guiding System

With our Optical Bend Guiding System, you receive all the information about the entire bending process.

Fast Bend +

Fast Bend + increases safety while you work with our bending machines.

Multi axes back gauge

For simpler production, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product.

Energy Saver HYBRID & SERVO (Energy & Noise reduction) 

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction.

Automation ready

All our machines can be enhanced with automation solutions. 

Optical tool detection

For shorter set-up times and increased safety.

Automation ready Modular Tool Changer

Efficient work, even during unmanned operation, with the help of various functions such as parking, moving, adding, removing, and integrated table cleaning.

Dynamic crowning

With the dynamic crowning system for the Xpert Pro press brake, take advantage of increased speed and shorter cycle times.

LAMS

The optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines.

Automation ready

All our machines can be enhanced with automation solutions.

Energy Saver HYBRID & SERVO (Energy & Noise reduction)

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction.

Speed options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition.

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts.

Automation ready

Our machines can be enhanced with automation solutions.

Optical Bend Guiding System

All information at a glance – with our Optical Bend Guiding System, you receive all the information about the entire bending process.

Productivity & Efficiency

Speed Options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition. 

RFA clamping (Fast clamping System)

With the selection of hydraulic clamping systems, set-up time is reduced. Automatic tool alignment enables optimal and fast work. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, we direct you through the entire bending process. 

Fast Bend +

For the best comfort and greater efficiency – with Fast Bend + we increase safety during work with our bending machines. 

Quality

Dynamic crowning

The dynamic crowning system distinguishes itself with increased speed and short cycle times for the Xpert Pro. 

LAMS

Outstanding bending accuracy – the optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, you receive all the information about the entire bending process.

Automation ready Modular Tool Changer

Parking, moving, adding, removing, and integrated table cleaning enable more efficient work – even during unmanned operation. 

Flexibility

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts. 

Multi axes back gauge

For more flexibility, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product. 

Dynamic Sheet Supports

Simple guidance of thin-gage material during the bending process – synchronized control between the bending aid and bending process. 

Detachable Bending line laser

For all applications where the backgauge system is not suitable.

Simplicity

ByVision Bending

The user interface is simple and intuitive in its operation. 

Optical Bend Guiding System

With our Optical Bend Guiding System, you receive all the information about the entire bending process.

Fast Bend +

Fast Bend + increases safety while you work with our bending machines.

Multi axes back gauge

For simpler production, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product.

Future Fit

Energy Saver HYBRID & SERVO (Energy & Noise reduction) 

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction.

Automation ready

All our machines can be enhanced with automation solutions. 

Optical tool detection

For shorter set-up times and increased safety.

Automation ready Modular Tool Changer

Efficient work, even during unmanned operation, with the help of various functions such as parking, moving, adding, removing, and integrated table cleaning.

Peace of Mind

Dynamic crowning

With the dynamic crowning system for the Xpert Pro press brake, take advantage of increased speed and shorter cycle times.

LAMS

The optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines.

Automation ready

All our machines can be enhanced with automation solutions.

Energy Saver HYBRID & SERVO (Energy & Noise reduction)

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction.

Business Success

Speed options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition.

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts.

Automation ready

Our machines can be enhanced with automation solutions.

Optical Bend Guiding System

All information at a glance – with our Optical Bend Guiding System, you receive all the information about the entire bending process.

Highlights

Highlights Mobile bending machines: Increase output while saving energy

The ByBend Star 40 and ByBend Star 80 bending machines enable bending processes with very low energy requirements. For more convenient production, we rely on dynamic processes and intelligent functions. 

Mobile use

The ByBend Star 40 and 80 are easy to move to the job site. They are ready for operation in less than 5 minutes.

High pace

The compact chassis ensures high dynamics. It enables a bending speed of up to 0.98 inch per second with excellent bending quality.

Low energy consumption

The energy efficiency is second to none. The ByBend Star 40 and 80 bending machines feature low energy consumption thanks to the Dynamic Drive System (DDS), Energy Saver, and a start-stop system. 

Convenient handling

The ergonomic design of our bending machines, individually configurable work environment, and intuitive software provide a high degree of bending comfort.

Automation

Mobile Bending Cell Fully automatic or manual

The Mobile Bending Cell 40 & 80 represents the optimal extension for our bending machines. Bending automation is the perfect solution even in the tightest spaces. Our automation solutions can be used for complex small batches as well as for large series:

  • Small series are bent manually.
  • Large series are bent fully automatically.
Learn more
Top-rated bending machine manufacturer delivering quality equipment
Service
Service

Bystronic Service Tailor-made for your needs and smooth production

Woman with red hair provides after sales and service, repairing a machine.

ByCare packages

Our trained service experts ensure efficient production processes and safety for your employees. Depending on the requirements, we offer packages with basic to all-around services.

preventice maintenance and proactive advice from the expert

360° Customer Advisor

We analyze your production and determine your strengths and weaknesses. Based on this information, you can optimize processes and decrease downtime.

Bystronic employees providing after sales and service by reviewing a cut sheet metal part.

Our services

We maintain and repair your Bystronic systems. Optionally, you can obtain upgrades to retrofit your system or accessories to fine-tune your solution. Upon request, we can also perform a general overhaul.

Our service experts are always there for you – quickly and in person

Software

Software for your bending machine BySoft Cell Control Bend: Bending conveniently with the right software

Our bending machines are operated using the intuitive software and make bending convenient:

  • You benefit from the ergonomic design.
  • The individually adaptable work environment ensures a high level of operating comfort. 
  • You easily control all process steps.
Innovative CNC bending machine for custom metalwork projects

BySoft Suite for a networked production Software for efficient processes

The future of sheet processing lies in intelligent production. In order to master these challenges, Bystronic has developed a trend-setting software. It enables your company to optimally control your production. 

All areas are digitalized and linked by the software. It ensures seamless communication between your bending machines and efficient control of your processes. 

Let Bystronic lead you into a networked future of sheet metal processing.

Learn more
Jeszcze bardziej cyfryzuje branżę obróbki blach i zapewnia uproszczenie, przejrzystość i wydajność: całkowicie nowy pakiet BySoft Suite.