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Xpert 250-1000 Sheet metal bending for the highest demands in extreme bending applications

Xpert 250-1000 for sheet metal bending: Title image

Highest quality Sheet metal bending with maximum performance

Sheet metal bending part

With our Xpert 250-1000, you can bend larger and more extreme applications than ever. And the quality is right – from the first to the last part.

Fast and flexible Speed up your sheet metal bending processes

The Xpert 250-1000 ensures the highest performance – even with complex bending processes and varying materials of different thicknesses and quality. You thus process your orders faster and with greater flexibility. 

Bystronic's Bending Cell is the heartbeat of automated sheet metal bending. Elevate your fabrication game with our cutting-edge bending press, delivering flawless results in every cycle of your automatic sheet metal bending machine.

Use the optimal configuration The right bending machine for best possible sheet metal bending

Select your optimum press capacity from the broad power spectrum. The choice is yours:

  • up to 2,000 tons in press capacity in a tandem configuration  
  • up to 20 meters in bending length.
Xpert Pro sheet metal bending for performance and quality

Experimentation is unnecessary Precision starting with the first bend

Precise sheet metal bending is the success factor for low costs – particularly in the case of extremely large and long bent parts. This is ensured by intelligent assistant functions such as the LAMS angle measuring system and the material curve generator.

Laser Angle Measurement System LAMS for sheet metal bending

Highest quality Sheet metal bending with maximum performance

With our Xpert 250-1000, you can bend larger and more extreme applications than ever. And the quality is right – from the first to the last part.

Fast and flexible Speed up your sheet metal bending processes

The Xpert 250-1000 ensures the highest performance – even with complex bending processes and varying materials of different thicknesses and quality. You thus process your orders faster and with greater flexibility. 

Use the optimal configuration The right bending machine for best possible sheet metal bending

Select your optimum press capacity from the broad power spectrum. The choice is yours:

  • up to 2,000 tons in press capacity in a tandem configuration  
  • up to 20 meters in bending length.

Experimentation is unnecessary Precision starting with the first bend

Precise sheet metal bending is the success factor for low costs – particularly in the case of extremely large and long bent parts. This is ensured by intelligent assistant functions such as the LAMS angle measuring system and the material curve generator.

Sheet metal bending part
Bystronic's Bending Cell is the heartbeat of automated sheet metal bending. Elevate your fabrication game with our cutting-edge bending press, delivering flawless results in every cycle of your automatic sheet metal bending machine.
Xpert Pro sheet metal bending for performance and quality
Laser Angle Measurement System LAMS for sheet metal bending

Use the precision of the Xpert 250-1000 when bending large, complex sheet metal parts.

Technical specifications

Technical specifications All information on the Xpert 250-1000

 Xpert 250-1000
Tonnage275 – 1100 US tons
Bending length10.2 – 33.4 ft
Open height21.6 – 25.5 in
Standard stroke10.4 – 14.3 in
Max. high speed5.1 in/s
Max. working speed0.4 in/s
Press brake tooling

Press brake tooling for sheet metal bending machines

Use the full potential of your sheet metal bending machine thanks to original tools. Bystronic bending tools (in a variety of clamping types) can be used with flexibility and versatility to cover all your applications:

  • air bending
  • coining
  • 3-point-bending

 We are happy to advise you on the design of individual special solutions for your products.

To our press brake tools
Bending tools / press brake tooling for bending machines

We are happy to advise you on any questions about sheet metal bending with our press brake tool Xpert 250-1000.

Features

Functions and options

  • Productivity & Efficiency
  • Quality
  • Flexibility
  • Simplicity
  • Future Fit
  • Peace of Mind
  • Business Success

Speed Options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition. 

RFA clamping (Fast clamping System)

With the selection of hydraulic clamping systems, set-up time is reduced. Automatic tool alignment enables optimal and fast work. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, we direct you through the entire bending process. 

Fast Bend +

For the best comfort and greater efficiency – with Fast Bend + we increase safety during work with our bending machines.  

Dynamic crowning

The dynamic crowning system distinguishes itself with increased speed and short cycle times for the Xpert Pro. 

LAMS

Outstanding bending accuracy – the optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, you receive all the information about the entire bending process.

Automation ready Modular Tool Changer

Parking, moving, adding, removing, and integrated table cleaning enable more efficient work – even during unmanned operation. 

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts. 

Multi axes back gauge

For more flexibility, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product. 

Dynamic Sheet Supports

Simple guidance of thin-gage material during the bending process – synchronized control between the bending aid and bending process. 

Detachable Bending line laser

For all applications where the backgauge system is not suitable 

ByVision Bending

The user interface is simple and intuitive in its operation. 

Optical Bend Guiding System

With our Optical Bend Guiding System, you receive all the information about the entire bending process.

Fast Bend +

Fast Bend + increases safety while you work with our bending machines.

Multi axes back gauge

For simpler production, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product.

Energy Saver HYBRID & SERVO (Energy & Noise reduction) 

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction

Automation ready

All our machines can be enhanced with automation solutions. 

Optical tool detection

For shorter set-up times and increased safety 

Automation ready Modular Tool Changer

Efficient work, even during unmanned operation, with the help of various functions such as parking, moving, adding, removing, and integrated table cleaning.

Dynamic crowning

With the dynamic crowning system for the Xpert Pro press brake, take advantage of increased speed and shorter cycle times.

LAMS

The optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines.

Automation ready

All our machines can be enhanced with automation solutions.

Energy Saver HYBRID & SERVO (Energy & Noise reduction)

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction 

Speed options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition.

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts.

Automation ready

Our machines can be enhanced with automation solutions.

Optical Bend Guiding System

All information at a glance – with our Optical Bend Guiding System, you receive all the information about the entire bending process

Productivity & Efficiency

Speed Options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition. 

RFA clamping (Fast clamping System)

With the selection of hydraulic clamping systems, set-up time is reduced. Automatic tool alignment enables optimal and fast work. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, we direct you through the entire bending process. 

Fast Bend +

For the best comfort and greater efficiency – with Fast Bend + we increase safety during work with our bending machines.  

Quality

Dynamic crowning

The dynamic crowning system distinguishes itself with increased speed and short cycle times for the Xpert Pro. 

LAMS

Outstanding bending accuracy – the optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, you receive all the information about the entire bending process.

Automation ready Modular Tool Changer

Parking, moving, adding, removing, and integrated table cleaning enable more efficient work – even during unmanned operation. 

Flexibility

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts. 

Multi axes back gauge

For more flexibility, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product. 

Dynamic Sheet Supports

Simple guidance of thin-gage material during the bending process – synchronized control between the bending aid and bending process. 

Detachable Bending line laser

For all applications where the backgauge system is not suitable 

Simplicity

ByVision Bending

The user interface is simple and intuitive in its operation. 

Optical Bend Guiding System

With our Optical Bend Guiding System, you receive all the information about the entire bending process.

Fast Bend +

Fast Bend + increases safety while you work with our bending machines.

Multi axes back gauge

For simpler production, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product.

Future Fit

Energy Saver HYBRID & SERVO (Energy & Noise reduction) 

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction

Automation ready

All our machines can be enhanced with automation solutions. 

Optical tool detection

For shorter set-up times and increased safety 

Automation ready Modular Tool Changer

Efficient work, even during unmanned operation, with the help of various functions such as parking, moving, adding, removing, and integrated table cleaning.

Peace of Mind

Dynamic crowning

With the dynamic crowning system for the Xpert Pro press brake, take advantage of increased speed and shorter cycle times.

LAMS

The optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines.

Automation ready

All our machines can be enhanced with automation solutions.

Energy Saver HYBRID & SERVO (Energy & Noise reduction)

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction 

Business Success

Speed options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition.

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts.

Automation ready

Our machines can be enhanced with automation solutions.

Optical Bend Guiding System

All information at a glance – with our Optical Bend Guiding System, you receive all the information about the entire bending process

Highlights

Highlights Maximum power: For extreme bending applications

The Xpert 250-1000 provides sheet metal bending technology for the highest demands. Our powerful press brake takes care of even complex orders in next to no time. Smart assistant functions and patented bending technology ensure consistently high quality during sheet metal bending.

Consistent bend accuracy

The innovative drive technology executes bending with the highest repetition accuracy – thanks to dynamic crowning and patented Pressure-Reference technology.

Easy operation

You can operate the intelligent BySoft Cell Control Bend software as easily as your smartphone. It creates optimal bending processes and suggests appropriate tools.

Modular machine concept

With a broad selection of features, the Xpert 250-1000 supports the highest demands and maximum flexibility for extreme bending applications.

Flexible use of tools

A large selection of bending tools and compatibility with third-party systems provide freedom in sheet metal bending. 

Service
Service

Bystronic Service Tailor-made for your needs and smooth production

Woman with red hair repairs a machine

ByCare packages

Our trained service experts ensure efficient production processes and safety for your employees. Depending on the requirements, we offer packages with basic to all-around services.

preventice maintenance and proactive advice from the expert

360° Customer Advisor

We analyze your production and determine your strengths and weaknesses. Based on this information, you can optimize processes and decrease downtime.

Bystronic employees reviewing a cut sheet metal part

Our services

We maintain and repair your Bystronic systems. Optionally, you can obtain upgrades to retrofit your system or accessories to fine-tune your solution. Upon request, we can also perform a general overhaul.

Our service experts are always there for you – quickly and in person

Software

Software for sheet metal bending BySoft Cell Control Bend: The right software for your press brake

The user-friendly design and individually configurable work environment guarantee a high degree of bending comfort. Supplemented with intuitive software, sheet metal bending is convenient: 

  • With BySoft Cell Control Bend you control all process steps easily. 
  • BySoft CAM Bending allows intuitive offline programming that creates bending programmes in seconds. 
  • BySoft InSight allows you to check the production of your press brakes in real time.
ByVision Bending Desktop

BySoft Suite for networked production Software for efficient processes

The future of sheet processing lies in intelligent production. Bystronic software digitalises and connects your entire company in order to optimally control your production. 

Learn more
Jeszcze bardziej cyfryzuje branżę obróbki blach i zapewnia uproszczenie, przejrzystość i wydajność: całkowicie nowy pakiet BySoft Suite.