Customer Training Boost your team's know-how

Course objectives

The participants will learn how to operate the laser cutting machine without putting themselves or others at risk. Start internal production operations without any assistance and have the knowledge to increase efficiency. Performing maintenance as specified in the maintenance instructions without any assistance and learning the first steps to troubleshooting. To this, they will also learn how to improve cutting results.

Topics Covered 

• Operation and safety 
• Machine structure and components 
• Principles of cutting parameters
• Introduction to cutting technology 
• Setting up the machine for production 
• Machine Maintenance
• Best practice

Course objectives

The participants will learn how to set up and operate the BeamShaper by themselves while modifying and optimizing cutting parameters to the cutting material to improve the cutting quality and efficiency.

Topics Covered 

• Operation and safety 
• Handling and cleaning of the BeamShaper 
• Cutting with the BeamShaper 
• Setting up the machine for production

Course objectives

The participants will learn how to set up and operate the Rotary Axis by themselves. While modifying and optimizing cutting parameters to the cutting material to improve the cutting material to improve cutting quality and efficiency.

Topics Covered 

• Operation and safety 
• Machine structure and components 
• Principles of cutting parameters 
• Introduction to cutting technology 
• Setting up the machine for production
• Rotary Axis maintenance 
• Best practice

Course objectives

The participant will learn how to set up and operates the Laser Cutting Machine for Advanced Applications by themselves. Will also be able to modify and optimize cutting parameters to the cutting material to improve the cutting quality and efficiency

Topics Covered 

• Operation 
• Setting up Advanced Applications
• Cutting with advanced applications 
• Modifying cutting parameters to the cutting material

Course objectives

The participant will learn how to set up and operate a Laser Cutting machine with MixGas. While modifying and optimizing cutting parameters to the cutting material to improve the cutting quality and efficiency.

Topics Covered 

• Operation and safety 
• Machine structure and components
• Principles of cutting parameters 
• Introduction to cutting technology 
• Setting up the machine for production 
• Machine Maintenance 
• Best practice

Course objectives

This course is designed with newer operators in mind, specifically those who have received laser training for their ByStar, BySmart, ByCut Smart, or a ByCut Star machine within the past two to five months. During this program, participants will improve their understanding of these machines and gain practical skills to enhance their production processes.

Topics Covered 

• Equip participants with a comprehensive understanding of their machine's capabilities and enable them to leverage these capabilities effectively for improved production.
• Empower customers with insights into the optimization potential offered by BySoft Cam for their production operations.
• Provide participants with the ability to autonomously fine-tune cutting parameters for their specific cutting plans and materials. plan/material. 

Course duration 

3 Days

Course objectives

The participants will learn how to operate the ByTrans Extended without putting themselves or others at risk. Start internal production operations without any assistance and have the knowledge to increase efficiency. Performing maintenance as specified in the maintenance instructions without any assistance and learning the first steps to troubleshooting.

Topics Covered 

• A visual introduction to components 
• Manually moving the components 
• Suction cup settings 
• Automatic cycles 
• Material management
• Loading/unloading cassettes
• Troubleshooting, restoring function, online help 
• Maintenance as per maintenance instructions
• Safety, emergency stop, safety fence, hazard information as per the operating instructions 
• Troubleshooting, restoring function, online help
• Maintenance as per maintenance instructions

Course objectives

The participants will learn how to operate the ByTrans Modular without putting themselves or others at risk. Start internal production operations without any assistance and have the knowledge to increase efficiency. Performing maintenance as specified in the maintenance instructions without any assistance and learning the first steps to troubleshooting.

Topics Covered 

• A visual introduction to components
• Manually moving the components
• Suction cup settings
• Automatic cycles
• Material management
• Loading/unloading cassettes
• Troubleshooting, restoring function, online help
• Maintenance as per maintenance instructions
• Safety, emergency stop, safety fence, hazard information as per the operating instructions
• Troubleshooting, restoring function, online help
• Maintenance as per maintenance instructions 

Course objectives

The participants will learn how to operate the BySort without putting themselves or others at risk. Start internal production operations without any assistance and have the knowledge to increase efficiency. Performing maintenance as specified in the maintenance instructions without any assistance and learning the first steps to troubleshooting.

Topics Covered 

• Setting up the machine for production 
• Machine maintenance 
• Best practice

Course objectives

The participants will learn how to operate a storage system without putting themselves or others at risk. Start internal production operations without any assistance and have the knowledge to increase efficiency. Performing maintenance as specified in the maintenance
instructions without any assistance and learn the first steps to troubleshooting. 

Topics Covered 

• Overview of the machine components 
• Safety concept and details 
• The main control panel functions 
• Setting for the automatic mode 
• Setting the missions
• The I/O station 
• Macro buttons, restore, and alarms 
• Ordinary maintenance 
• Loading and unloading materials

Course objectives

The participants will learn how to operate the Press Brake machine without putting themselves or others at risk. Start internal production operations without any assistance and have the knowledge to increase efficiency. Performing maintenance as specified in the maintenance instructions without any assistance. Learn the first steps to troubleshooting.

Topics Covered 

• Operation and safety 
• Machine structure and components 
• Setting up the machine for production 
• Startup, initialize, park, and switch off that machine 
• Instructions Machine operating (programming, calculation, processing, correction, …) 
• Introduction to bending technology, tools, material, … 
• Information about simple daily maintenance work for operators

Course objectives

The participants will learn how to operate the Mobile Bending Robot without putting themselves or others at risk. Start internal production operations without any assistance and have the knowledge to increase efficiency. Performing maintenance as specified in the maintenance instructions without any assistance. Learn the first steps to troubleshooting.

Topics Covered 

• Machine structure and components
• Explanation of gripper naming and configuration
• Operation and safety
• Installation and set-up
• Connect press brake with mobile bending robot
• Machine Maintenance 

Course objectives

The participants will learn how to operate the Press Brake machine without putting themselves or others at risk. Start internal production operations without any assistance and have the knowledge to increase efficiency. Performing maintenance as specified in the maintenance instructions without any assistance. Learn the first steps to troubleshooting.

Topics Covered 

• Operation and safety 
• Machine structure and components 
• Setting up the machine for production 
• Startup, initialize, park, and switch off that machine 
• Instructions Machine operating (programming, calculation, processing, correction, …) 
• Introduction to bending technology, tools, material, … 
• Information about simple daily maintenance work for operators.

Course objectives

The participants will learn how to operate the Press Brake machine without putting themselves or others at risk. Start internal production operations without any assistance and have the knowledge to increase efficiency. Performing maintenance as specified in the maintenance instructions without any assistance. Learn the first steps to troubleshooting.

Topics Covered 

• Operation and safety 
• Machine structure and components 
• Setting up the machine for production 
• Startup, initialize, park, and switch off that machine 
• Instructions Machine operating (programming, calculation, processing, correction, …) 
• Introduction to bending technology, tools, material, … 
• Information about simple daily maintenance work for operators.

Course objectives

The participants will learn how to operate the Tube cutting machine without putting themselves or others at risk. Start internal production operations without any assistance and have the knowledge to increase efficiency. Performing maintenance as specified in the maintenance instructions without any assistance and learning the first steps to troubleshooting.

Topics Covered 

• Overview of the machine components 
• Safety concept and details 
• Keypad and handwheel 
• Machine modules: Jog, Mandrels, Loading, Unloading 
• Cutting head, nozzle centering, protective glass 
• Loader for a production 
• Basic concepts of cutting parameters 
• Bundle loader 
• Manual loading 
• Ordinary maintenance
• Loader for a production

Course objectives

The participant will learn how to use the BySoft CAM Cut program. They will be able to independently import parts, and understand and apply cutting technology correctly. Create nesting plans as needed and can export them. They will be able to calculate cutting time and reports.

Topics Covered 

• Overview of BySoft CAM & available modules 
• File import (PartEditor) 
• Cutting technology (PartEditor) 
• Creating a new job (PartNester) 
• Advanced functions (PartNester) 
• Calculation of cutting time & reports

Course objectives

The participants will learn how to use the BySoft CAM Bend program. They will be able to independently import parts, and understand and apply cutting technology correctly. Create nesting plans as needed and can export them. He/she will be able to calculate cutting time and reports.

Topics Covered 

• Overview of BySoft CAM & available modules 
• Configuration of the bending data 
• Import and process 3D data 
• Import DXF and edit unfoldings in Part Editor 
• Tools and automatic bending technology 
• Bending sequence, tool setup plan, and backstop finger 
• Creation of bending time calculation and reports 
• Saving and exporting the finished part

Course objectives

The participant will learn how to use the Tube Master. He/she will be able to independently import and process 3D external tube file formats. He/she will be able to use different applications, and correctly add technologies and settings for cutting. While also gaining knowledge in optimization and the resource editor.

Topics Covered 

• Design (TubeDesigner) 
• Importation (TubeDesigner) 
• Cutting technology (TubeDesigner) 
• File import (TubeImport) 
• Program Creation (Actcut3D) 
• Nesting creation (TubeNester) 
• Documentation (LaunchingWorkDoc) 
• Cutting technology and other functions in Resource Editor

Course objectives

The participant will learn how to use the BySoft Plant Manager. He/ she will be able to independently create production orders and import them from an ERP system. He/she will have the ability to release jobs to machines and retrieve statistics from machines and production.

Topics Covered 

• Overview of BySoft CAM & available modules.
• Machine integration - Identifying what information is received from the machine.
• Order Management - Creating & managing Customer orders.
• Job Management - Assigning Jobs to correct machines and tracking the job progress.
• Production Scheduling - Using scheduled tools to optimize machine usage and programming time. 
• Inventory Management – Controlling sheet metal inventory and tracking the machine usage. 
• Best practice and Optimization.

Course objectives

The participant will learn how to use the BySoft Cam Sort software. He/she will be able to independently create stacking areas and import grippers for production. Adding sort technology to parts, creating sorting plans, and exporting them to the machine.

Topics Covered 

• Importing administrator data (sorting unit & gripper tools)
• Configuration of sorting unit and gripper tools
• Creating custom stacking site configurations & gripper tools
• Position gripper tools on a part & cut-outs
• Sorting plans and cluster parts in part nester
• Defining & positioning gripper tools on individual parts
• Sort job editor
• Creating and exporting sort plans

Course objectives

The participant will learn how to use the Tube programming. He/she will be able to import and process 3D external tube file formats independently. He/she will be able to use different applications and correctly add technologies and settings for cutting. While also gaining knowledge in optimization and the resource editor.

Topics Covered 

• Importation 
• Cutting technology 
• File import 
• Program creation 
• Nesting creation 
• Documentation 
• Cutting technology and other functions in Resource Editor

Course objectives

The participants will learn how to use the Robot Manager and what the software provides. They will be able to independently create automated bending jobs, import and program parts then transfer jobs to the machine.

Topics Covered 

• Creating a program based on a BySoft CAM / ByVision Bending file 
• Transfer & operate the first part on Mobile Bending Cell / Bending Cell 
• Importing a bending part from BySoft (with robot-optimized bending sequence)
• Creation of a robot program (bending steps, taking up blanks, aligning including thickness measurement, change of gripper position (re-gripping), stacking 
• Transfer the finished robot program to Mobile Bending Cell / Bending Cell, test single steps, and analyze movements, if necessary, adjust critical movements/ steps
• Import first customer part, create robot program, transfer to Mobile Bending Cell / Bending Cell, adjust if necessary

Course objectives

Here, we teach the basic knowledge and understanding needed to create a simple part. The goal is to give the needed knowledge to where it makes the most sense. For example, a machine operator with access to a BySoft to reproduce parts that were fabricated incorrectly. 

Topics Covered 

• Creating a part
• Applying Cutting Technology
• Creating a Cutting Job

Course objectives

Here, we teach the basic knowledge and understanding needed to create a simple part. The goal is to give the needed knowledge to where it makes the most sense. For example, a machine operator with access to a BySoft to reproduce parts that were fabricated incorrectly.

Topics Covered 

• Creating a part
• Applying Cutting Technology
• Creating a Cutting Job

Course objectives

Here, we teach the basic knowledge and understanding needed to create a simple part. The goal is to give the needed knowledge to where it makes the most sense. For example, a machine operator with access to a BySoft to reproduce parts that were fabricated incorrectly.

Topics Covered 

• Creating a part
• Applying Cutting Technology
• Creating a Cutting Job

Course objectives

This basic maintenance machine training course trains participants with fundamental skills and knowledge critical for our machines, safety, basic operation, inspection, and maintenance. Participants will learn how to identify standard mechanical components, troubleshoot simpler issues, and perform routine maintenance tasks to ensure equipment reliability and workplace safety.

Topics Covered 

• Safety 
• Basic Maintenance steps
• First steps of troubleshooting 
• Start a cutting plan 

Course objectives

This course targets maintenance personnel interested in performing comprehensive maintenance tasks on laser machines.

The primary goal of the course is to enable participants to independently replace protective glasses and the lower part of the cutting head when required.

Furthermore, participants will develop the necessary skills to perform maintenance and initiate the startup process for the measuring system of the Y/X axes, utilizing provided documentation.

Participants will also develop the ability to independently diagnose initial faults and perform maintenance on supplementary devices by referring to documentation.

Course topics:

• Ordering spare parts
• Safety and security
• EtherCAT
• Cutting head
• Wizards
• Maintenance according to manual
• External devices
• Table change
• Data backup
• Cutting problems

Course duration: 3 days

Course objectives

This basic maintenance machine training course trains participants with fundamental skills and knowledge critical for our machines, safety, basic operation, inspection, and maintenance. Participants will learn how to identify standard mechanical components, troubleshoot simpler issues, and perform routine maintenance tasks to ensure equipment reliability and workplace safety.

Topics Covered 

• Safety 
• Basic Maintenance steps
• First steps of troubleshooting 
• Start a bend plan 

Course objectives

This course provides comprehensive training on the Xpert Pro machine, covering its components and functions. Participants will learn to create a RamDump for support purposes. The course also focuses on essential skills such as checking and adjusting the alignment of the upper beam guidance, table alignment, and backstop system. Additionally, participants will gain proficiency in examining and adjusting the Fast Bend system, as well as checking and calibrating the LAMS 4.0/4.1 system for optimal performance.

Topics Covered 

• Back Stop Alignment
• FastBend Alignment
• LAMS 4.0/4.1 alignment & calibration
• Beam Alignment
• Table Alignment
• RamDump Creation

Course objectives

This basic maintenance machine training course trains participants with fundamental skills and knowledge critical for our machines, safety, basic operation, inspection, and maintenance. Participants will learn how to identify standard mechanical components, troubleshoot simpler issues, and perform routine maintenance tasks to ensure equipment reliability and workplace safety.

Topics Covered 

• Safety 
• Basic Maintenance steps
• First steps of troubleshooting 
• Start a cutting plan 

Course objectives

This course targets maintenance personnel interested in performing comprehensive maintenance tasks on laser machines.

Course objective:

Participants will independently change the protective glass and the lower part of the cutting head as required.

They will carry out maintenance with the documentation and will be able to put it into operation.

Participants can carry out an initial diagnosis independently in the event of a fault.

Participants will be able to carry out maintenance on the additional devices independently using the documentation.

Topics Covered 

• Ordering spare parts
• Safety and security
• EtherCat
• Cutting head
• ZVis Maintenance
• Maintenance according to manual
• Data backup
• Cutting problem
• Machine options
• External devices

Course duration: 3 days

Course objectives

This basic maintenance machine training course trains participants with fundamental skills and knowledge critical for our machines, safety, basic operation, inspection, and maintenance. Participants will learn how to identify standard mechanical components, troubleshoot simpler issues, and perform routine maintenance tasks to ensure equipment reliability and workplace safety.

Topics Covered 

• Safety 
• Basic Maintenance steps
• First steps of troubleshooting 
• Loading and unloading material 

Course objectives

The ByTrans Modular Advanced Maintenance training is designed for personnel responsible for machine maintenance. It focuses on addressing common issues that trained maintenance staff can manage and intervene efficiently, ultimately reducing prolonged downtime.

Topics Covered 

• Perform maintenance on the Pneumatic unit
• Check the light curtains for unload detection and alignment
• Check sensors and adjustment
• Check the stop on sheet sensors and adjustment
• Check function of the double sheet detection device, adjustment and calibration
• Check the string potentiometer and replacement
• Check function of the light curtains for unload height detection and alignment

Course objectives

The BySort V2 Advanced Maintenance training is designed for personnel responsible for machine maintenance. It focuses on addressing common issues that trained maintenance staff can manage and intervene efficiently, ultimately reducing prolonged downtime.

Topics Covered 

• Visual inspection
• Pressure switches
• Pressure supply Unit
• Suction Cups
• Maintaining electrical Cabinet
• Safety circuits, emergency stops, Light Barriers, Safety module
• Laser scanner
• Lubrication system
• Ejector: Replace muffler
• Pneumatic Cylinders

Duration of the training: 1 Day.