Xpert Pro Full control. Less effort. More productivity.
Do you need consistently high bending quality right from the first part? That's standard for our Xpert Pro.
With the Xpert Pro, you have maximum control – thanks to faster setup, perfect angles from the very first bend, greater convenience and clarity directly at the machine, and quieter, more energy-efficient operation.
This results in a clear advantage: more output with less effort.
The sheet metal bender remains true to what has
distinguished it since 2018 – maximum precision and
reliability while offering numerous enhancements.
New features such as Servo Dynamic, Sliding Table, Handwheel, and a second Screen ensure shorter setup times, perfect accuracy from the very first bend, a better overview at the machine, and up to 60% less energy consumption.
Your advantages with the sheet metal bender
The Xpert Pro offers maximum bending freedom, a continuous digital workflow, top performance, and complete futureproofing in any automation strategy.
Maximum freedom when bending
The C-frame ensures that bending processes can be carried out completely unhindered and without disruptive machine contours. In addition, the adjustable daylight offers an impressive amount of space, making it ideal for large and complex workpieces as well as for a particularly flexible choice of tools.
A continuous digital workflow
BySoft CAM Bend enables complete offline preparation, including the processing of 3D data, the determination of the bending sequence, and the creation of a tool plan. With BySoft Cell Control Bend, programs can be executed, adapted, or created entirely online – including the import of STEP and DXF files. A 22-inch multi-touch display also ensures intuitive operation and maximum user-friendliness.
High-end performance that redefines productivity
The backgauges and premium axes on the upper beam shorten each cycle time, enabling more bends per hour.
Flexible, scalable, future-proof – ready for any automation
The machine is fully compatible with the Modular Tool Changer and is already prepared for use in bending cells, ensuring maximum futureproofing. At the same time, it remains open to third-party automation solutions.
Xpert Pro features at a glance
Perfect angles, greater ease of use, and more efficient, quieter operation. For more output with less effort.
The Sliding Table New freedom for tools, speed, and setup processes
The Sliding Table enables quick and effortless tool positioning without the need for time-consuming changes. Precision is reliably guaranteed even with demanding configurations. This feature opens up completely new applications. The hardened design minimizes wear and tear and extends service life.
Folding on the Xpert Pro delivers maximum precision and clean, repeatable edges. Thanks to intelligent control and versatile tools, different fold geometries can be created effortlessly. The high degree of automation reduces rework and ensures a consistently efficient production process.
Your advantage: You can set up faster, work more precisely, and remain optimally equipped for every task thanks to maximum flexibility.
The Handwheel Maximum control for maximum precision with the smallest batch sizes
The Handwheel enables sensitive, highly accurate control of the upper beam for particularly demanding parts. The intuitive manual addition to the automated processes ensures quick setup. Direct control provides additional safety. Functions such as tool clamping or navigation between bends can also be conveniently performed using the remote control function.
Your advantage: You retain full control over even the most demanding processes at all times and achieve maximum precision right from the very first part.
Dynamic Crowning Precision on a new level, far beyond mechanical crowning
Continuous measurement and correction result in fully automatic perfection in the bending process. The system reacts dynamically in real time to material and part properties. At the same time, the bend lengths are corrected independently – completely without operator intervention.
Your advantage: You get consistently perfect bending results without manual readjustments – regardless of material fluctuations.
LAMS The laser that guarantees your perfect angle in real time
The Laser Angle Measuring System (LAMS) enables precise angle measurement on both the front and back of the workpiece. Automatic sensor positioning ensures error-free processes. Various flexible measurement methods – whether database-based or as a complete measurement cycle – are available. In addition, the system is compatible with all common materials.
Your advantage: You achieve reproducible precision from the very first bending process – quickly, reliably, and independently of the material.
Servo Dynamic Your boost for speed, precision, and efficiency
Significantly faster positioning and shorter cycles mean that noticeably more parts can be produced per shift. The reduced noise level creates a focused and pleasant working environment. At the same time, precision remains consistently high, reducing scrap and rework and increasing profits. Energy-efficient operation also leads to noticeable savings in overall costs.
Your advantage: You increase productivity and profitability in the long term – while reducing energy consumption and maximizing precision.
The "Second Screen" Your data, right where you need it
Complex geometries and bending details can be viewed immediately directly on the machine. Digital control enables greater accuracy without compromising on quality. The Second Screen is the ideal support on the way to paperless production. Thanks to its fully adjustable ergonomic design, you can always work optimally.
Your advantage: You work faster, safer, and more efficiently because all relevant information is directly in view at all times.
Xpert Pro features at a glance
Perfect angles, greater ease of use, and more efficient, quieter operation. For more output with less effort.
The Sliding Table New freedom for tools, speed, and setup processes
The Sliding Table enables quick and effortless tool positioning without the need for time-consuming changes. Precision is reliably guaranteed even with demanding configurations. This feature opens up completely new applications. The hardened design minimizes wear and tear and extends service life.
Folding on the Xpert Pro delivers maximum precision and clean, repeatable edges. Thanks to intelligent control and versatile tools, different fold geometries can be created effortlessly. The high degree of automation reduces rework and ensures a consistently efficient production process.
Your advantage: You can set up faster, work more precisely, and remain optimally equipped for every task thanks to maximum flexibility.
The Handwheel Maximum control for maximum precision with the smallest batch sizes
The Handwheel enables sensitive, highly accurate control of the upper beam for particularly demanding parts. The intuitive manual addition to the automated processes ensures quick setup. Direct control provides additional safety. Functions such as tool clamping or navigation between bends can also be conveniently performed using the remote control function.
Your advantage: You retain full control over even the most demanding processes at all times and achieve maximum precision right from the very first part.
Dynamic Crowning Precision on a new level, far beyond mechanical crowning
Continuous measurement and correction result in fully automatic perfection in the bending process. The system reacts dynamically in real time to material and part properties. At the same time, the bend lengths are corrected independently – completely without operator intervention.
Your advantage: You get consistently perfect bending results without manual readjustments – regardless of material fluctuations.
LAMS The laser that guarantees your perfect angle in real time
The Laser Angle Measuring System (LAMS) enables precise angle measurement on both the front and back of the workpiece. Automatic sensor positioning ensures error-free processes. Various flexible measurement methods – whether database-based or as a complete measurement cycle – are available. In addition, the system is compatible with all common materials.
Your advantage: You achieve reproducible precision from the very first bending process – quickly, reliably, and independently of the material.
Servo Dynamic Your boost for speed, precision, and efficiency
Significantly faster positioning and shorter cycles mean that noticeably more parts can be produced per shift. The reduced noise level creates a focused and pleasant working environment. At the same time, precision remains consistently high, reducing scrap and rework and increasing profits. Energy-efficient operation also leads to noticeable savings in overall costs.
Your advantage: You increase productivity and profitability in the long term – while reducing energy consumption and maximizing precision.
The "Second Screen" Your data, right where you need it
Complex geometries and bending details can be viewed immediately directly on the machine. Digital control enables greater accuracy without compromising on quality. The Second Screen is the ideal support on the way to paperless production. Thanks to its fully adjustable ergonomic design, you can always work optimally.
Your advantage: You work faster, safer, and more efficiently because all relevant information is directly in view at all times.
Quality should not be left to chance – see for yourself!
Further options
RF-A clamping
The hydraulic RF-A clamping significantly reduces your setup times and ensures that tools are automatically picked up, centered, and fixed – for immediate productivity without detours. Thanks to its particularly stable 60 mm tool guide, you remain flexible with all tool heights and deliver precise results from the first to the last part.
Optical Bend Guiding System
The Optical Bend Guiding System guides you visually through each bending step, ensuring maximum process reliability – especially when speed and accuracy are essential. With visual support, you achieve consistently high-quality results, even with complex geometries or changing operators.
The electric sheet follower
The electric sheet follower achieves significantly faster bending processes thanks to double axis speed. The optimized axis control ensures maximum precision. It is fully extendable, which ensures maximum freedom of movement. In addition, it can be easily retrofitted, making it ideal for existing systems.
Pressure table
The clamping table allows simple bending parts to be folded without changing tools. After pre-bending to 30°, the bending part is placed in the automatically opened clamping table to perform the folding. The Xpert Pro allows you to choose from a wide range of tables that are optimized for different bending applications and tailored to your needs.
Bending line laser
The projected laser ensures precise and intuitive positioning of the workpiece – even when no backgauge can be used.
Mobile and ready to use, it helps you achieve perfect results faster, more reliably, and without detours.
Movable console for screen
Improve your workflow with a screen on an ergonomic, movable desk designed for maximum flexibility and comfort. This configuration allows the operator to position the screen exactly where it is needed—right at the bending line. This ensures seamless control and improved efficiency.
Bending tools for press brakes
Thanks to original tools, you can utilize the full potential of your Xpert Pro. Bystronic bending tools (in various clamping types) are flexible and versatile. This allows you to cover all your applications:
- Air bending
- Embossing
With the right tools, you can achieve perfect bending results. We would be happy to advise you on the design of customized special solutions for your products.
Technical data All information about the Xpert Pro
| Xpert Pro 100, 150, 200, 250, 320 | |
| Tonnage | 100–320 t |
| Bending length | 3100–4300 mm |
| Daylight | 640, 840 mm |
| Standard stroke | 250, 450 mm |
| BySoft Cell Control Bend | |
Our sheet metal bending machine experts will be happy to assist you.
Made for automation Solutions for press brakes
Improve your bending quality with the automation solutions for our Xpert Pro. No programming effort is required on your part. With the right automation solution, a wide range of job situations can be processed efficiently and error-free.
For example, through the fully automatic change of the bending tool. This saves your employees time and allows them to focus on more important tasks.
FAQ Frequently asked questions about the Xpert Pro
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How stable and reproducible are the bending processes? -
Is the machine suitable for high variant diversity and changing material thicknesses? -
How does the Xpert Pro reduce setup and throughput times? -
Can the Xpert Pro be integrated into automated production processes? -
What advantages does the Xpert Pro offer in combination with other production stages?
Repeatability is key for production managers – and this is where the Xpert Pro delivers industry-leading results.
Thanks to dynamic crowning and patented pressure reference technology, the machine compensates for material variations in real time and keeps the angle constant – from the first to the last part.
Yes. The Xpert Pro is designed for complex bending processes with varying materials.
With press forces from 100 to 320 t and bending lengths of up to 4300 mm, it covers a wide range of parts and can be configured precisely to your production requirements.
With the BySoft Cell Control Bend control system and assistance systems such as LAMS or the material curve generator, your employees can program faster and with fewer correction steps.
Offline programming allows programs to be prepared without stopping ongoing production—a clear advantage when delivery deadlines are tight.
Yes, completely.
The Xpert Pro is automation-capable, for example through automatic tool changes or integra . This reduces manual intervention, lowers error rates, and makes order series more stable and efficient – especially in combination with other Bystronic systems.
Practical examples show that the Xpert Pro delivers precise results from the very first part and integrates seamlessly into modern cutting and material flow processes.
Companies report the highest part quality, stable throughput times, and a significant increase in overall manufacturing performance.
Repeatability is key for production managers – and this is where the Xpert Pro delivers industry-leading results.
Thanks to dynamic crowning and patented pressure reference technology, the machine compensates for material variations in real time and keeps the angle constant – from the first to the last part.
Yes. The Xpert Pro is designed for complex bending processes with varying materials.
With press forces from 100 to 320 t and bending lengths of up to 4300 mm, it covers a wide range of parts and can be configured precisely to your production requirements.
With the BySoft Cell Control Bend control system and assistance systems such as LAMS or the material curve generator, your employees can program faster and with fewer correction steps.
Offline programming allows programs to be prepared without stopping ongoing production—a clear advantage when delivery deadlines are tight.
Yes, completely.
The Xpert Pro is automation-capable, for example through automatic tool changes or integra . This reduces manual intervention, lowers error rates, and makes order series more stable and efficient – especially in combination with other Bystronic systems.
Practical examples show that the Xpert Pro delivers precise results from the very first part and integrates seamlessly into modern cutting and material flow processes.
Companies report the highest part quality, stable throughput times, and a significant increase in overall manufacturing performance.
Bystronic Service Tailor-made for your needs and smooth production
ByCare packages
Our trained service experts ensure efficient production processes and safety for your employees. Depending on the requirements, we offer packages with basic to all-around services.
360° Customer Advisor
We analyze your production and determine your strengths and weaknesses. Based on this information, you can optimize processes and decrease downtime.
Our services
We maintain and repair your Bystronic systems. Optionally, you can obtain upgrades to retrofit your system or accessories to fine-tune your solution. Upon request, we can also perform a general overhaul.
Our service experts are always there for you – quickly and in person
Software for your sheet metal bender Easy to use
All process steps on one touchscreen: With BySoft Cell Control Bend, you can control your sheet metal bending machine intuitively and conveniently. The intelligent software creates optimal bending sequences and suggests the appropriate tools. Bystronic is your complete supplier: software, machine, automation. Everything developed in-house.
Let the software work for you!
