ByBend Star 40 & 80 Mobile bending machine: plug in and start bending
Our mobile bending machines Always ready for action & up to 25 mm/second fast
With the two ByBend Star bending machine models 40 and 80 you can bend small and medium-sized parts more economically than ever before. You benefit from the mobile use of the bending machines to the convenient handling. The compact chassis enables bending speeds of up to 25 millimeters per second.
6 m2 space needed The solution for your space problems
Bystronic has done pioneering work with the ByBend Star 40 and 80. They are the first bending machines for mobile use. They are quickly ready for operation in the tightest of spaces and ensure the highest bending quality at all times. With less than 6 square meters of space needed, they are almost as compact and flexible as a Swiss army knife.
Mobile bending machines for flexible use Ready for use in 5 minutes
The ByBend Star 40 and 80 bending machines can be moved effortlessly and are operational in less than 5 minutes. In keeping with the "Plug and Bend" principle – simply plug it in and start bending.
Highest quality in the smallest space Rely on strong performance with our bending machines
Use every last corner. Our smallest machines bend within the smallest space just as reliably as their bigger counterparts:
- Pressing force of up to 80 tons
- Bending length of 1.5 meters
- Drawers provide additional storage space for tools and equipment
Our mobile bending machines Always ready for action & up to 25 mm/second fast
With the two ByBend Star bending machine models 40 and 80 you can bend small and medium-sized parts more economically than ever before. You benefit from the mobile use of the bending machines to the convenient handling. The compact chassis enables bending speeds of up to 25 millimeters per second.
6 m2 space needed The solution for your space problems
Bystronic has done pioneering work with the ByBend Star 40 and 80. They are the first bending machines for mobile use. They are quickly ready for operation in the tightest of spaces and ensure the highest bending quality at all times. With less than 6 square meters of space needed, they are almost as compact and flexible as a Swiss army knife.
Mobile bending machines for flexible use Ready for use in 5 minutes
The ByBend Star 40 and 80 bending machines can be moved effortlessly and are operational in less than 5 minutes. In keeping with the "Plug and Bend" principle – simply plug it in and start bending.
Highest quality in the smallest space Rely on strong performance with our bending machines
Use every last corner. Our smallest machines bend within the smallest space just as reliably as their bigger counterparts:
- Pressing force of up to 80 tons
- Bending length of 1.5 meters
- Drawers provide additional storage space for tools and equipment
Do you still have questions about our bending machines? We are happy to advise you.
Technical specifications All information on the ByBend Star 40 and 80
| ByBend Star 40 | ByBend Star 80 | |
| Tonnage | 40 t | 80 t |
| Bending length | 1030 mm | 1530 mm |
| Open height | 515 mm | 515 mm |
| Standard stroke | 200 mm | 200 mm |
| Max. high speed | 250 mm/s | 250 mm/s |
| Max. working speed | 25 mm/s | 25 mm/s |
| BySoft Cell Control Bend | | |
Press brake tooling for bending machines
Thanks to original tools, you use the full potential of your bending machines. Bystronic bending tools (in various clamping types) are flexible and versatile. Cover all your applications:
- Air bending
- Embossing
- 3-point bending
We are happy to advise you on the design of individualized solutions for your products.
Do you need support choosing the right product? Our specialists are happy to help you.
Features & options
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Productivity & Efficiency -
Quality -
Flexibility -
Simplicity -
Future Fit -
Peace of Mind -
Business Success
Speed Options
Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition.
RFA clamping (Fast clamping System)
With the selection of hydraulic clamping systems, set-up time is reduced. Automatic tool alignment enables optimal and fast work.
Optical Bend Guiding System
Let us guide you – with our Optical Bend Guiding System, we direct you through the entire bending process.
Fast Bend +
For the best comfort and greater efficiency – with Fast Bend + we increase safety during work with our bending machines.
Dynamic crowning
The dynamic crowning system distinguishes itself with increased speed and short cycle times for the Xpert Pro.
LAMS
Outstanding bending accuracy – the optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines.
Optical Bend Guiding System
Let us guide you – with our Optical Bend Guiding System, you receive all the information about the entire bending process.
Automation ready Modular Tool Changer
Parking, moving, adding, removing, and integrated table cleaning enable more efficient work – even during unmanned operation.
Increased stroke and daylight
Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts.
Multi axes back gauge
For more flexibility, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product.
Dynamic Sheet Supports
Simple guidance of thin-gage material during the bending process – synchronized control between the bending aid and bending process.
Detachable Bending line laser
For all applications where the backgauge system is not suitable.
ByVision Bending
The user interface is simple and intuitive in its operation.
Optical Bend Guiding System
With our Optical Bend Guiding System, you receive all the information about the entire bending process.
Fast Bend +
Fast Bend + increases safety while you work with our bending machines.
Multi axes back gauge
For simpler production, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product.
Energy Saver HYBRID & SERVO (Energy & Noise reduction)
Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction.
Automation ready
All our machines can be enhanced with automation solutions.
Optical tool detection
For shorter set-up times and increased safety.
Automation ready Modular Tool Changer
Efficient work, even during unmanned operation, with the help of various functions such as parking, moving, adding, removing, and integrated table cleaning.
Dynamic crowning
With the dynamic crowning system for the Xpert Pro press brake, take advantage of increased speed and shorter cycle times.
LAMS
The optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines.
Automation ready
All our machines can be enhanced with automation solutions.
Energy Saver HYBRID & SERVO (Energy & Noise reduction)
Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction.
Speed options
Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition.
Increased stroke and daylight
Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts.
Automation ready
Our machines can be enhanced with automation solutions.
Optical Bend Guiding System
All information at a glance – with our Optical Bend Guiding System, you receive all the information about the entire bending process.
Speed Options
Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition.
RFA clamping (Fast clamping System)
With the selection of hydraulic clamping systems, set-up time is reduced. Automatic tool alignment enables optimal and fast work.
Optical Bend Guiding System
Let us guide you – with our Optical Bend Guiding System, we direct you through the entire bending process.
Fast Bend +
For the best comfort and greater efficiency – with Fast Bend + we increase safety during work with our bending machines.
Dynamic crowning
The dynamic crowning system distinguishes itself with increased speed and short cycle times for the Xpert Pro.
LAMS
Outstanding bending accuracy – the optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines.
Optical Bend Guiding System
Let us guide you – with our Optical Bend Guiding System, you receive all the information about the entire bending process.
Automation ready Modular Tool Changer
Parking, moving, adding, removing, and integrated table cleaning enable more efficient work – even during unmanned operation.
Increased stroke and daylight
Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts.
Multi axes back gauge
For more flexibility, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product.
Dynamic Sheet Supports
Simple guidance of thin-gage material during the bending process – synchronized control between the bending aid and bending process.
Detachable Bending line laser
For all applications where the backgauge system is not suitable.
ByVision Bending
The user interface is simple and intuitive in its operation.
Optical Bend Guiding System
With our Optical Bend Guiding System, you receive all the information about the entire bending process.
Fast Bend +
Fast Bend + increases safety while you work with our bending machines.
Multi axes back gauge
For simpler production, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product.
Energy Saver HYBRID & SERVO (Energy & Noise reduction)
Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction.
Automation ready
All our machines can be enhanced with automation solutions.
Optical tool detection
For shorter set-up times and increased safety.
Automation ready Modular Tool Changer
Efficient work, even during unmanned operation, with the help of various functions such as parking, moving, adding, removing, and integrated table cleaning.
Dynamic crowning
With the dynamic crowning system for the Xpert Pro press brake, take advantage of increased speed and shorter cycle times.
LAMS
The optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines.
Automation ready
All our machines can be enhanced with automation solutions.
Energy Saver HYBRID & SERVO (Energy & Noise reduction)
Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction.
Speed options
Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition.
Increased stroke and daylight
Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts.
Automation ready
Our machines can be enhanced with automation solutions.
Optical Bend Guiding System
All information at a glance – with our Optical Bend Guiding System, you receive all the information about the entire bending process.
Highlights Mobile bending machines: Increase output while saving energy
The ByBend Star 40 and ByBend Star 80 bending machines enable bending processes with very low energy requirements. For more convenient production, we rely on dynamic processes and intelligent functions.
Mobile Bending Cell Fully automatic or manual
The Mobile Bending Cell 40 & 80 represents the optimal extension for our bending machines. Bending automation is the perfect solution even in the tightest spaces. Our automation solutions can be used for complex small batches as well as for large series:
- Small series are bent manually.
- Large series are bent fully automatically.
Bystronic Service Tailor-made for your needs and smooth production
ByCare packages
Our trained service experts ensure efficient production processes and safety for your employees. Depending on the requirements, we offer packages with basic to all-around services.
360° Customer Advisor
We analyze your production and determine your strengths and weaknesses. Based on this information, you can optimize processes and decrease downtime.
Our services
We maintain and repair your Bystronic systems. Optionally, you can obtain upgrades to retrofit your system or accessories to fine-tune your solution. Upon request, we can also perform a general overhaul.
Our service experts are always there for you – quickly and in person
Software for your bending machine BySoft Cell Control Bend: Bending conveniently with the right software
Our bending machines are operated using the intuitive software and make bending convenient:
- You benefit from the ergonomic design.
- The individually adaptable work environment ensures a high level of operating comfort.
- You easily control all process steps.
BySoft Suite for a networked production Software for efficient processes
The future of sheet processing lies in intelligent production. In order to master these challenges, Bystronic has developed a trend-setting software. It enables your company to optimally control your production.
All areas are digitalized and linked by the software. It ensures seamless communication between your bending machines and efficient control of your processes.
Let Bystronic lead you into a networked future of sheet metal processing.
