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Xpert 250-1000 Sheet metal bending for the highest demands in extreme bending applications

Xpert 250-1000

Xpert 250-1000 Sheet metal bending with maximum performance

With our Xpert 250-1000, your bending has larger and more extreme applications than ever. And the quality is right – from the first part to the last.

bend part

Fast and flexible Accelerate your processes

The Xpert 250-1000 ensures the highest performance – even with complex bending processes and varying materials of different thicknesses and quality. You thus process your orders faster and with greater flexibility. 

Bending Cell - High quality

Using the optimal configuration The right bending machine for the right sheet metal

Select the optimum press capacity for you from the broad power spectrum. You have a free choice of up to 2,000 tons in press capacity in a tandem configuration and 20 meters in bending length.

Xpert Pro Performance and quality

Experimentation is unnecessary Precision starting with the first bend

Precise sheet metal bending is the success factor for low costs – particularly in the case of extremely large and long bent parts. This is ensured by intelligent assistant functions such as the LAMS angle measuring system and the material curve generator.

07_LAMS.jpg

Put the precision of the Xpert 250-1000 to use when bending large, complex sheet metal parts

Technical specifications

Technical specifications All information on the Xpert 250-1000

 Xpert 250-1000
Tonnage250 – 1000 t
Bending length3100 – 10 200 mm
Open height500 – 650 mm
Standard stroke215 – 365 mm
Max. high speed130 mm/s
Max. working speed10 mm/s
Press brake tooling

Press brake tooling for sheet metal bending machines

Achieve perfect bending results with the right tools for air bending, coining, and 3-point bending. Use the full potential of your sheet metal bending machine thanks to original tools. Bystronic bending tools (in a variety of clamping types) can be used with flexibility and versatility to cover all your applications. We are happy to advise you on the design of individual special solutions for your products.

Press brake tooling
Bending Tools

We are happy to advise you on any questions about our Xpert 250-1000 press brake

Features

Functions and options

  • Productivity & Efficiency
  • Quality
  • Flexibility
  • Simplicity
  • Future Fit
  • Peace of Mind
  • Business Success

Speed Options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition. 

RFA clamping (Fast clamping System)

With the selection of hydraulic clamping systems, set-up time is reduced. Automatic tool alignment enables optimal and fast work. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, we direct you through the entire bending process. 

Fast Bend +

For the best comfort and greater efficiency – with Fast Bend + we increase safety during work with our bending machines.  

Dynamic crowning

The dynamic crowning system distinguishes itself with increased speed and short cycle times for the Xpert Pro. 

LAMS

Outstanding bending accuracy – the optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, you receive all the information about the entire bending process.

Automation ready Modular Tool Changer

Parking, moving, adding, removing, and integrated table cleaning enable more efficient work – even during unmanned operation. 

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts. 

Multi axes back gauge

For more flexibility, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product. 

Dynamic Sheet Supports

Simple guidance of thin-gage material during the bending process – synchronized control between the bending aid and bending process. 

Detachable Bending line laser

For all applications where the backgauge system is not suitable 

ByVision Bending

The user interface is simple and intuitive in its operation. 

Optical Bend Guiding System

With our Optical Bend Guiding System, you receive all the information about the entire bending process.

Fast Bend +

Fast Bend + increases safety while you work with our bending machines.

Multi axes back gauge

For simpler production, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product.

Energy Saver HYBRID & SERVO (Energy & Noise reduction) 

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction

Automation ready

All our machines can be enhanced with automation solutions. 

Optical tool detection

For shorter set-up times and increased safety 

Automation ready Modular Tool Changer

Efficient work, even during unmanned operation, with the help of various functions such as parking, moving, adding, removing, and integrated table cleaning.

Dynamic crowning

With the dynamic crowning system for the Xpert Pro press brake, take advantage of increased speed and shorter cycle times.

LAMS

The optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines.

Automation ready

All our machines can be enhanced with automation solutions.

Energy Saver HYBRID & SERVO (Energy & Noise reduction)

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction 

Speed options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition.

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts.

Automation ready

Our machines can be enhanced with automation solutions.

Optical Bend Guiding System

All information at a glance – with our Optical Bend Guiding System, you receive all the information about the entire bending process

Productivity & Efficiency

Speed Options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition. 

RFA clamping (Fast clamping System)

With the selection of hydraulic clamping systems, set-up time is reduced. Automatic tool alignment enables optimal and fast work. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, we direct you through the entire bending process. 

Fast Bend +

For the best comfort and greater efficiency – with Fast Bend + we increase safety during work with our bending machines.  

Quality

Dynamic crowning

The dynamic crowning system distinguishes itself with increased speed and short cycle times for the Xpert Pro. 

LAMS

Outstanding bending accuracy – the optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines. 

Optical Bend Guiding System

Let us guide you – with our Optical Bend Guiding System, you receive all the information about the entire bending process.

Automation ready Modular Tool Changer

Parking, moving, adding, removing, and integrated table cleaning enable more efficient work – even during unmanned operation. 

Flexibility

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts. 

Multi axes back gauge

For more flexibility, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product. 

Dynamic Sheet Supports

Simple guidance of thin-gage material during the bending process – synchronized control between the bending aid and bending process. 

Detachable Bending line laser

For all applications where the backgauge system is not suitable 

Simplicity

ByVision Bending

The user interface is simple and intuitive in its operation. 

Optical Bend Guiding System

With our Optical Bend Guiding System, you receive all the information about the entire bending process.

Fast Bend +

Fast Bend + increases safety while you work with our bending machines.

Multi axes back gauge

For simpler production, the axes for the backgauge vary from 1 to 6 depending on the complexity of the product.

Future Fit

Energy Saver HYBRID & SERVO (Energy & Noise reduction) 

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction

Automation ready

All our machines can be enhanced with automation solutions. 

Optical tool detection

For shorter set-up times and increased safety 

Automation ready Modular Tool Changer

Efficient work, even during unmanned operation, with the help of various functions such as parking, moving, adding, removing, and integrated table cleaning.

Peace of Mind

Dynamic crowning

With the dynamic crowning system for the Xpert Pro press brake, take advantage of increased speed and shorter cycle times.

LAMS

The optical laser- and camera-based angle measuring system uses sensors to support the bending accuracy of machines.

Automation ready

All our machines can be enhanced with automation solutions.

Energy Saver HYBRID & SERVO (Energy & Noise reduction)

Our drive system is equipped with a special control system. This enables capacity according to need, increased speed, reduction of electric power consumption, and noise reduction 

Business Success

Speed options

Higher processing speed – with a selection between the Performance Edition and Dynamic Edition, choose higher speed compared to the Classic Edition.

Increased stroke and daylight

Extended stroke – for easier bending of narrow or high profiles and for multi-sided parts.

Automation ready

Our machines can be enhanced with automation solutions.

Optical Bend Guiding System

All information at a glance – with our Optical Bend Guiding System, you receive all the information about the entire bending process

Highlights

Highlights Maximum power: For extreme bending applications

The Xpert 250-1000 provides sheet metal bending technology for the highest demands. Our powerful press brake takes care of even complex orders in next to no time. Smart assistant functions and patented bending technology ensure consistently high quality during sheet metal bending.

Consistent bend accuracy

The innovative drive technology executes bending with the highest repetition accuracy – thanks to dynamic crowning and patented Pressure-Reference technology.

Easy operation

You can operate the intelligent ByVision Bending software as easily as your smartphone. It creates optimal bending processes and suggests appropriate tools.

Modular machine concept

With a broad selection of features, the Xpert 250-1000 supports the highest demands and maximum flexibility for extreme bending applications.

Flexible use of tools

A large selection of bending tools and compatibility with third-party systems open up new space for freedom in sheet metal bending.

Service

Bystronic service Customized to your needs and designed for smooth production

Bystronic Service and Maintenance

ByCare packages

Our trained service experts ensure efficient production processes and safety for your employees. Depending on the challenge, we offer packages with basic to all-around services.

Bystronic Service - ByCare

360° Customer Advisor

We analyze your production and determine where your strengths and weaknesses lie. Based on this information, you can optimize processes and decrease downtime.

Bystronic Service

Our services

We maintain and repair your Bystronic systems. Optionally, you can obtain upgrades to retrofit your system or accessories to fine-tune your machines. Upon request, we can also perform a general overhaul.

Our service experts are always there for you – quickly and in person

Software

Software ByVision Bending: The software for your press brake

The user-friendly design and individually configurable work environment guarantee a high degree of bending comfort. Supplemented with intuitive software, sheet metal bending is a breeze. Operation via the touch screen is as easy as using a smartphone: Load a bending plan, set up the machine, and start bending.

ByVision Bending Desktop

BySoft Suite Software for efficient processes

The future of sheet processing lies in networked, intelligent production. Bystronic software digitalizes and connects your entire company in order to optimally control your production.